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Hydra-Cell-G35-pump

PERFORMANCE SUMMARY

Max Discharge Pressure :
                  Up to 83 Bar @ 1050 rpm (for metallic pump heads)
Max Inlet Pressure :
 

Up to 34 Bar with 83 Bar Discharge

RPM Range:5 rpm to 1050 rpm
Flow Range:1.2 L/min to 138 L/min

 

AVAILABLE OPTIONS

  • API 674
  • ATEX
  • Electronic Flow Rate Control for Safe Zone Installations
  • Oil Cooler for Hot Duties

Hydraulic End:

  • Cast Aluminium (Standard)
  • Ductile Iron

G35

LIQUID HEAD MATERIALS

Brass
Cast Iron (Nickel-Plated)
Duplex Alloy 2205 Stainless Steel
316L Stainless Steel – Threaded or SAE Ports
316L Stainless Steel – ANSI RF Flanges 150x600lb
316L Stainless Steel – ANSI RF Flanges 600x1500lb
316L Stainless Steel – Tri-Clamp Flanges
Polypropylene
Hastelloy CW12MW

DIAPHRAGM MATERIALS

Aflas
EPDM
FKM
PTFE
FFKM
Neoprene
Buna-N

VALVE MATERIALS

Ceramic
Hastelloy C
Nitronic 50
Tungsten Carbide
17-4 Stainless Steel

CONNECTION PORTS

Threaded

 
Inlet2-1/2″ BSPT

Discharge

1-1/4″ BSPT

SAE Flanges

 
Inlet3″

Discharge

1-1/4″

ANSI (RF)

 
Inlet150lb RF
Discharge600lb RF
or 
Inlet600lb RF

Discharge

1500lb RF

Tri-Clamp – Max. 80bar

 
Inlet3″
Discharge1-1/2″

Note:
Tri-Clamp Flanges polished to 0.8 or 0.4 Ra

(Includes polishing of Pump Head, Valve Plate, Valves, Valve Seats, Springs & Retainers, along with TSE, Passivation, Surface Finish & Weld Procedure Certificates).

Pumps Application Stories
Evergrow, Egypt’s leading specialist fertiliser, acids and chemicals manufacturer has chosen a Hydra-Cell G35 to pump the Calcium Chloride it produces for non-agricultural purposes.

Calcium Chloride for Fertiliser Production

Hydra-Cell model
G35XKTKTTTTH x2
Flow rate
100 L/min (26 gpm)
Pressure
20 bar (290 psi)
Location
Egypt
Type of application
Calcium Chloride for Fertiliser Production
Liquid
Calcium Chloride
Application details

Evergrow, Egypt’s leading specialist fertiliser, acids and chemicals manufacturer has chosen a Hydra-Cell G35 to pump the Calcium Chloride it produces for non-agricultural purposes.

Established some 10 years ago, the Company now has two manufacturing plants and expects to produce more than 1 million tonnes in 2017.

Evergrow has had good past experience with Hydra-Cell pumps and a lasting relationship with Hydra-Cell distributor, Hans Buch.

The Hydra-Cell G35 was selected for its ability to handle difficult liquids and on this occasion, one at an elevated temperature of 130°C (Contact Wanner International for further details).

With several similar projects expected to come to fruition in the near future, there will be continued opportunities for Hans Buch and Hydra-Cell Pumps.

Advantages of Hydra-Cell pump on this application

Hydra-Cell was chosen for this application for the following reasons:

  • Ability to handle this hot, corrosive liquid with ease.
  • Compact design - Easy to install in this complex plant.
Pumps Application Stories

Xylitol Production Nano Filtration

Hydra-Cell model
G35EKSJHFEHB
Flow rate
80 l/min (21 gpm)
Pressure
35 bar (500 psi)
Location
Germany
Type of application
Xylitol Production Nano Filtration
Liquid
Proprietary Solvents
Application details

A Hydra-Cell G35 pump was supplied to an international OEM and subsequently incorporated into a nanofiltration rig for use by food additive specialists Danisco in the manufacture of Xylitol.

Xylitol is a sugar alcohol widely used as a sweetener in foods and other products such as chewing gum. The liquid pumped in the Danisco process is a proprietary solvent containing solids. It is non-lubricating. On this food-related application the reservior of the G35 is filled with glycerine in place of oil. The pump is run at 600 rpm and discharge pressure is 35 bar.

Advantages of Hydra-Cell pump on this application

The Hydra-Cell pump was prefered to traditional metering pumps because of its lower cost, compact build with small footprint and its virtually pulse-free flow, protecting the filter membrane against damage.

Pumps Application Stories
Urea Production G35XKRTNNECB

Urea for Fertiliser Production

Hydra-Cell model
G35XKRTNNECB
Flow rate
1.5 - 5m3/hr (400 - 1100 gph)
Pressure
2 bar (30 psi)
Location
Poland
Type of application
Urea Production
Liquid
Urea Demineralised Water
Application details

The Grupa Azoty Group is one of the leading players on the European fertiliser and chemical market.

Grupa Azoty is currently the EU's number two manufacturer of nitrogen and compound fertilizers, and its other products, including melamine, caprolactam, polyamide, oxo alcohols and titanium white, enjoy an equally strong standing in the chemical sector, with a wide range of applications across various industries.

Grupa Azoty manufacture fertilisers for agricultural use and at this site they manufacture Urea crystals.

The Urea crystals are manufactured by spraying urea solution in a controlled atmosphere. The air from this controlled atmosphere ends up by capturing small amounts of Urea in it. This needs to be stripped out before release to the atmosphere. In order to do this demineralised water is sprayed through the process air to strip out the Urea. The demineralised water flow rate is controlled depending on the amount of Urea solution being processed.

The pumps are situated 10 meters in the air on a gantry which is exposed to very cold temperatures. Due to this, they are installed in an insulated container which is heated so that the pumps can operate when the ambient temperature drops to below -30 deg C.

Advantages of Hydra-Cell pump on this application
  • Hydra-Cell gave the lowest acquisition and installation cost when compared with traditional single diaphragm metering pumps from Bran & Luebbe, Lewa & Milton Roy.
  • Also, pulsation dampers were not required.
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