PERFORMANCE SUMMARY
| Max Discharge Pressure: | |
| Up to 70 Bar @ 1450 rpm Metallic | |
| Up to 103 Bar @ 790 rpm | |
| Up to 24 Bar PVDF | |
| Up to 17 Bar Polypropylene | |
| Max Inlet Pressure: | Up to 17 Bar |
| RPM Range: | 5 rpm to 1450 rpm |
| Flow Range: | 0.09 L/min to 33.4 L/min |
AVAILABLE OPTIONS
- ATEX
- Electronic Flow Rate Controller for Safe Zone Installations
- Oil Cooler for Hot Duties
- Support face plate in 316L Stainless Steel
- Vertical mounting kit
Hydraulic End:
- Cast Aluminium (Standard)
- Ductile Iron
G10
LIQUID HEAD MATERIALS
Brass
Cast Iron (Nickel-plated)
Duplex Alloy 2205 Stainless Steel
PVDF
Polypropylene
316L Stainless Steel with ANSI RF Flanges
316L Stainless Steel
316L Stainless Steel with Tri-clamp Flanges Hastelloy CW12MW
DIAPHRAGM MATERIALS
Aflas
Buna-N
EPDM
FKM
FFKM / PTFE O-Ring
Neoprene
PTFE
VALVE MATERIALS
Ceramic
Hastelloy C
Nitronic 50
Tungsten Carbide
17-4 Stainless Steel
CONNECTION PORT
| Threaded | |
| Inlet | 1″ BSPT |
| Discharge | 3/4″ BSPT |
| ANSI (RF) | |
| Inlet | 150lb RF |
| Discharge | 600lb RF |
| Tri-Clamp – Max. 80 bar | |
| Inlet | 1″ |
| Discharge | 3/4″ |
NOTE:
Tri-clamp Flanges polished to 0.8 or 0.4 Ra
(Includes polishing of Pump Head, Valve Plate, Valves, Valve Seats, Springs & Retainers,
along with TSE, Passivation, Surface Finish & Weld Procedure Certificates)
Downloads
Low Pressure Liquid Chromatography (LPLC)
Hydra-Cell model |
G25XKSGNNETE x 14, G25XKSEHFEHC x 1, G25XKMATTTMA* x 2, G10ERPESNEPC x 1 G10ERMATTTMA* x 1 |
Flow rate |
4.5m³/hr / 2m³/hr |
Pressure |
30 bar |
Location |
Pune, India (Installation: September 2022) |
Type of application |
Metering of Solvent, Acid and Aqueous Solution |
Liquid |
80% IPA 4% Hcl 4% Naoh Water & Sugar Solution 4% Hcl & Water |
Application details |
This OEM customer manufactures systems for liquid separation using column chromatography techniques (High Pressure & Low Pressure Liquid Chromatography). The customer has brought 19 x Hydra-Cell pumps for a major pharmaceuticals company which will be used for different types of solvent acids and aqueous solutions. These pumps are used for the commercial scale production in the plant. Lewa & Quattro Flow pumps were previusly considered. |
Advantages of Hydra-Cell pump on this application |
|
Nano Filtration of Oxytocin
Hydra-Cell model |
G10XKSGHFECB x 4 |
Flow rate |
28 L/min (7 GPM) |
Pressure |
4 bar (58 psi) |
Location |
Mumbai, India (Installation: May 2010) |
Type of application |
Nano Filtration of Oxytocin |
Liquid |
Oxytocin |
Application details |
An Indian-based Pharmaceuticals company manufactures Peptide-based products. They use Hydra-Cell pumps for the nano fitration of Oxytocin (a hormone which is produced in the hypothalamus and released into the bloodstream by the pituitary gland). Initially the concentrated solution of Oxytocin is pumped at 1000 L/hr through the membrane at 4 bar. Once it is passed through the membrane the impurities are separated and the permeate is sent for the next process. These pumps were installed in 2010 and have been running trouble-free; only the diaphragms were changed 10 years after installation. |
Advantages of Hydra-Cell pump on this application |
|
Bead Catalyst Manufacture – Catalyst Addition
Hydra-Cell model |
G10XKCTCCECA / P200MSGSSA10S |
Flow rate |
G10 500 - 1000 l/hr (130 - 260 gph) |
Pressure |
G10 5-7 bar (70-100 psi) |
Location |
Russia |
Type of application |
Bead Catalyst Manufacture - Catalyst Addition |
Liquid |
Catalytic Slurry Aluminium Sulphite |
Application details |
The porous glass beads manufactured at the first stage of production in this Russian catalyst plant will ultimately be used as controlled-release carriers for a wide variety of active catalysts. In the second stage of production the beads are washed and transported via channel baths into large processing tanks, where over a 2-day process they are impregnated with active catalytic material. The material is metered into the process tanks in the form of slurries. Hydra-Cell G10 pumps with polypropylene body are already in successful use on this duty. They are pumping aluminium sulphite. A further 10 x G10 pumps were scheduled for delivery in July 2013. and a new line incorporating multiple Hydra-Cell P200 metering pumps was due to be commissioned in mid-2013. Up to 26 more pumps (P200, P400 and G10) were likely to be required by the end of the year – in addition to 4 x G35 pumps to replace multi-stage centrifugal pumps elsewhere on the site. Hydra-Cell seal-less pumping technology is seen throughout the plant as the preferred choice on grounds of Life Cycle Cost (including initial purchase, installation and operating costs) and also because of its versatility, flexibility and proven reliability. |
Advantages of Hydra-Cell pump on this application |
Accuracy. Simple control. Smooth flow, meeting process requirements without need for pulsation dampeners. Reliability. Easy maintenance. Low overall cost of ownership. |
Dosing Polymers for Water Treatment
Hydra-Cell model |
G10XKPTSFEPA x 4 |
Flow rate |
27 l/min (7 gpm) |
Pressure |
10 bar (145 psi) |
Location |
Uzbekistan |
Type of application |
Dosing Polymers for Water Treatment |
Liquid |
Polymer Aluminium Sulphate |
Application details |
These G10 pumps are dosing the water treatment chemicals into the discharge stream of an ITT centrifugal pump. ITT originally looked to Grundfos for dosing pumps. The Hydra-Cell G10 was a much more attractively priced alternative. |
Advantages of Hydra-Cell pump on this application |
Purchase price. Low pulsation. |
Spray Drying Micro Nutrient Fertilisers
Hydra-Cell model |
G10XKSESNECC |
Flow rate |
100 - 500 l/hr (26.5 - 132 gph) |
Pressure |
80 - 100 bar (1160 - 1450 psi) |
Location |
Poland (Installation: 2010) |
Type of application |
Spray Drying Micro Nutrient Fertilisers |
Liquid |
d Proprietary Solution of Inorganic Chemistry |
Application details |
INTERMAG is a leading producer of a wide range of agro-chemicals for agriculture and horticulture, as well as health promoting products for farm animals. INTERMAG Ltd was established in 1988 in Poland. Years of experience in Polish and foreign markets resulted in creating a broad and unique product portfolio. For crop sector INTERMAG manufactures biostimulants, chelates, fertilizers and other agrochemicals dedicated to agricultural plants, orchards and vegetables. These fertilisers are used in very small quantities, 0.2 litres per hectare, to promote healthy plant growth. There are over 20 different types manufactured on this plant. The plant was designed, built and installed by GEA Niro in Denmark in 2015. The Hydra-Cell pump is used to deliver the propriety solutions at 30c to 3 spray nozzles at the top of the spray dryer. The flow is controlled by an VFD which controls pump rpm and hence flow rate. Accurate control of the flow rate is very important to ensure stable temperature of the dryer and powder size. Powder size is very critical in use as it effects the speed of dissolving the powder. |
Advantages of Hydra-Cell pump on this application |
Hydra-Cell offered the most cost competitive metering pump in terms of initial acquisition and installation costs, with the added benefit of not requiring any Pulsation Dampeners. Multiple diaphragms in a single pump head provides a consistent, accurate and controllable flow. |
Why Choose Us
Distribution
We sell and distribute peripheral items. Our Agencies: Wanner Engineering, Miksan, Crane, Nova Rotors, Wieland , LNS , 3Nine ,Sarigol, Dolphin Washers, RPS Cooling.
Maintenance
We provide maintenance services to Hi Pressure and Centrifugal Pumps, Air Filtration Systems, Machine tools like Haas & Bridgeport Grinders , LNS ,others.
Design & Engineering
ITL design special Purpose machinery & Factory Automation such as Handling, Production ,Assembling and Inspection systems.
Experience
We tailor Filtration Solutions for Machining, grinding , Broaching, EDM and miscellaneous sludge filtration such as deburring and washing processes.