A.M. Industrial Technologies ITL

Wanner MT8 Pump

PERFORMANCE SUMMARY

Max Discharge Pressure:Up to 241 Bar
Max Inlet Pressure:Up to 34 bar
  
RPM Range:15 to 300 rpm
Flow Range:0.227 – 30.28 L/hr


AVAILABLE OPTIONS

  • Control Freak for Multiple Pump Control
  • Electronic Flow Rate Control for Safe Zone Installations
  • Mechanical Adjustment Control for Explosive Area Installations
  • Duplexing option – doubles capacity with a smaller footprint and lower investment cost than conventional metering pumps
  • FDA compliant wetted PTFE materials available on request

MT8

For applications requiring low flow rates at high pressures. With ultimate metering and dosing accuracy and controllability, exceeding API 675 performance standards, the MT8 features a triplex diaphragm design in one liquid end which creates virtually pulse-free, linear flow. 

LIQUID HEAD

316 SST – No Leak Detection
Hastelloy C – No Leak Detection
Alloy 20 – No Leak Detection
PVC – No Leak Detection
PVDF – No Leak Detection

DIAPHRAGM MATERIAL

PTFE – No Leak Detection
(FDA-compliant wetted PTFE materials available on request – consult Wanner International)

CONNECTION PORTS

Threaded

 

Inlet

1/4″ NPT or BSPT

Discharge

1/4″ NPT or BSPT

Downloads

Pumps Application Stories
Dosing Chemicals for Pharmaceuticals

Dosing Chemicals for Pharmaceuticals

Hydra-Cell model
MT08NTNJNTTKA10SK
Flow rate
0.2 – 17.8 l/hr (0.05 – 4.7 gph)
Pressure
24 – 103 bar (350 – 1500 psi)
Location
Ireland (Installation: 2019)
Type of application
Dosing Chemical into a Process Line
Liquid
Proprietary Liquids
Application details

A major pharmaceutical company needed “pulse-less” flow with very low flow rates, but also with the capability to increase flow rates by 1,000 times, in the development of a modular production concept. Individual components would be pieced together based on specific requirements for each drug or product. This called for a wide range of flows and discharge pressures as well as the ability to handle low-to-high viscosity fluids. A gear pump was tested, but proved too inconsistent to meet the challenges.

The company then tried a Hydra-Cell Metering Solutions MT8 pump. With its seal-less, multiple-diaphragm design, the MT8 can handle low-to-high viscosity fluids and provide linear, “pulse-less” flow without the need for expensive pulsation dampeners. The MT8 is also ideal for handling the low flows required at high pressures when needed.

To achieve the modular production concept with a 1,000 to 1 turndown ratio, a custom motor with an encoder for closed-loop vector control was built into the system. 18 months after the initial installation, the company placed 10 more MT8 units into production.

Advantages of Hydra-Cell pump on this application
  • A triplex diaphragm design in one liquid end which creates virtually "pulse-less", linear flow.
  • Accuracy and controllability, exceeding API 675 performance standards.
  • Reliably handles high and low viscosity liquids.
Pumps Application Stories

Accurate Dosing to Continuous Flow Chemistry Reactors (3)

Hydra-Cell model
MT08MMNJNTTD05M
Flow rate
50 ml/min to 200ml/min
Pressure
15 bar (218 psi)
Location
Bangalore, India (Installation: Feb 2021)
Type of application
Feb 2021 Dosing of Slurries with Organic Solvent and Acids to the Continuous Flow Reactors
Liquid
Organic Solvents, Alcohol, Ester, Tetrahydrofuran (THF), Acetone, Thionyl Chloride Acids, Nitric Acid, Sulphuric Acid, HCl
Application details

A global process innovator specialising in pharmaceuticals, fine chemicals, high value chemicals, petrochemicals, agro chemicals, flavours and fragrances carry out various R& D trials on the processes using continuous flow reactionIn this process the Hydra-Cell pump is used to constantly feed the slurry along with organic solvents (Alcohol, Ester, Tetrahydrofuran (THF) & Acetone), Thionyl chloride acids such as Nitric acid, Sulphuric acid and HCl to the continuous flow reactor at low pressure up to 15 bar to carry out the reaction.

In this process the Hydra-Cell pump is used to constantly feed the slurry along with organic solvents (Alcohol, Ester, Tetrahydrofuran (THF) & Acetone), Thionyl chloride acids such as Nitric acid, Sulphuric acid and HCl to the continuous flow reactor at low pressure up to 15 bar to carry out the reaction.

The customer was using Fuji Techno pumps but these were not suitable for slurry dosing. Hence they switched over to Wanner's Hydra-Cell pump for its ability to pump slurries with a virtually pulse-less flow and accurate metering.

Currently they are using MT08MMNJNTTD05M to pump for different types of slurry mixed with organic solvent and acids to the Continuous flow reactors with upto 30% solid concentration.

The pumps was installed in February 2021 and it is still running without any maintenance, and is trouble-free.

Advantages of Hydra-Cell pump on this application
  • Ability to pump slurries with an extremely low pulse flow
  • Seal-less design for low maintenance
  • Small footprint
Pumps Application Stories
MT8 Pumping Aggressive Lye Solution

MT8 Pumping Aggressive Lye Solution

Hydra-Cell model
MT08MSNJNSSGD10C
Flow rate
up to 10 lph (2.64 US gal/hr)
Pressure
220 bar (3190 psi)
Location
Norway
Type of application
Pumping Aggressive Lye Solution
Liquid
Sodium Hydroxide / Lye
Application details

The largest supplier of district heating in Norway is responsible for 36% of all district heating generated in Norway and has ten sites in and around Oslo, the Company produces its energy from a variety of sources (Bio Oil, Wood Pellets, Geo-Thermal, Incinerated Waste etc.), supplying hot water to 1,000’s of homes.

For a sodium hydroxide injection process, the customer has installed a Hydra-Cell MT8 pump in place of a single diaphragm pump that leaked and had difficulty achieving the required pressure.

Advantages of Hydra-Cell pump on this application
The MT8’s seal-less design ensures 100% containment of this aggressive chemical ensuring employee safety; with a maximum working pressure of 241 bar, the MT8 maintained the 220 bar operating pressure required with ease.
Pumps Application Stories

Alkylation Dosing

Hydra-Cell model
G04XDBTHFEHG & MT08MSNJNSSGD20C
Flow rate
1.0 lph (0.5 US gal/min)
Pressure
150 bar (2176 psi)
Location
Russia
Type of application
Alkylation Dosing
Liquid
Methylpropane, hydrocarbons mixture
Application details

Hydra-Cell's G04 dosing pump and a Hydra-Cell MT8 metering and dosing pump is being used in an alkylation process for a major Russian petrochemical company specialising in the production of CIS-Isoprene synthetic rubbers.

Alkylation is being used to combine light olefins with isobutane to produce alkylate, a highoctane gasoline component. The process occurs in the presence of a strong acting acid catalyst.

Advantages of Hydra-Cell pump on this application
The Hydra-Cell solution was preferred to a piston, dosing pump, primarily as a result of the Hydra-Cell’s ability to operate with high inlet pressures. The seal-less design will also ensure a leak-free operation and a safer, healthier environment.

Why Choose Us

Distribution

We sell and distribute peripheral items. Our Agencies: Wanner Engineering, Miksan, Crane, Nova Rotors, Wieland , LNS , 3Nine ,Sarigol, Dolphin Washers, RPS Cooling.

Maintenance

We provide maintenance services to Hi Pressure and Centrifugal Pumps, Air Filtration Systems, Machine tools like Haas & Bridgeport Grinders , LNS ,others.

Design & Engineering

ITL design special Purpose machinery & Factory Automation such as Handling, Production ,Assembling and Inspection systems.

Experience

We tailor Filtration Solutions for Machining, grinding , Broaching, EDM and miscellaneous sludge filtration such as deburring and washing processes.

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